Stuball's Mk3 V8
- Stuball
- Posts: 29
- Joined: Mon Jul 28, 2008 4:22 pm
- Car(s): Ford Capri Mk3 V8 (ongoing project/occasioanlly daily driver)
- Location: Ramsey, Cambridgeshire
Stuball's Mk3 V8
Heres my 1983 Mk3 Capri
Spec:
3.5 Rover V8
VEMS mappable ECU
Capri 3.0 4spd Box
Milton RacePrep Quickshift
Custom Digital Dash
Unknown 13x7 wheels that i got off ebay
Had it on the rolling road at Classic Ford show this year:
At the Wheels:
177bhp@5400rpm 202lbft@3200rpm
Also ran a [email protected] down the quarter mile
There are plans for more power, buts thats a well kept secret
Stuball
Spec:
3.5 Rover V8
VEMS mappable ECU
Capri 3.0 4spd Box
Milton RacePrep Quickshift
Custom Digital Dash
Unknown 13x7 wheels that i got off ebay
Had it on the rolling road at Classic Ford show this year:
At the Wheels:
177bhp@5400rpm 202lbft@3200rpm
Also ran a [email protected] down the quarter mile
There are plans for more power, buts thats a well kept secret
Stuball
Last edited by Stuball on Tue Jul 29, 2008 4:37 pm, edited 1 time in total.
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Re: Stuball's Mk3 V8
yeah amazing dash! Retro yet modern, me likey. I want to do a custom dash at some point
Total number of friends who have so far managed to open the passenger door first time: 1.
Re: Stuball's Mk3 V8
How'd you do that dash? I'm loving it!
OK, I want to copy it....I'm gonna need full instruction and pictures.... lol.......
Serioulsy though.... any more pics?
OK, I want to copy it....I'm gonna need full instruction and pictures.... lol.......
Serioulsy though.... any more pics?
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- Donator
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Re: Stuball's Mk3 V8
I do like that dash stu! Lets see somemore pics!!
- caulkie
- Posts: 402
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co- own mk3 cotina - Location: isle of man
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Re: Stuball's Mk3 V8
Yeah ive said it before that dash is so cool,
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MX5
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VOLVO V70
MONDEO ESTATE WORK CAR - Location: France, Charante Maritime
Re: Stuball's Mk3 V8
That dash is soooooooo cool I want one.
where did you get it and how much was it.
where did you get it and how much was it.
- Stuball
- Posts: 29
- Joined: Mon Jul 28, 2008 4:22 pm
- Car(s): Ford Capri Mk3 V8 (ongoing project/occasioanlly daily driver)
- Location: Ramsey, Cambridgeshire
Re: Stuball's Mk3 V8
Well, as you all asked so nicely
The gauges are made by a company called cyberdyne, i got them off of U.S. Ebay, very simple to wire in, and they come with the needed sensors
This is how it started. I got one of those stainless dash surrounds custom cut to mount the gauges in, painted it black. (i did have 8 gauges to start with)
Ground off the gauge surrounds etc so i could mount it flush
All mounted in the car, along with some update warning lights
Now the problem with this setup was that, even with the gauge dimmer turned on, it was ludicrously bright at night, so a plan was hatched
Took the gauges out of the dash, and trimmed off the lip and other raised bits left on the dash surround and then cut and fitted a piece of 3mm thick tinted perspex to it, also made a hole for the stereo and fitted some nice updated switches for the accesories.
I then mounted 6 of the gauges into a modified dash pod (i will get some pics of this!!!) and put it all in, hey presto, no more blindind gauges at night
For the people interested, this is how i got round the electronic speedo problem:
Get yourself a mondeo speed sensor and a type9/type5 gearbox adaptor for it from burton power
You may notice the lack of heater controls, this is still a work in progress so will keep you all updated hehe
PM me if you have any in depth technical questions hehehe.
Stuball
The gauges are made by a company called cyberdyne, i got them off of U.S. Ebay, very simple to wire in, and they come with the needed sensors
This is how it started. I got one of those stainless dash surrounds custom cut to mount the gauges in, painted it black. (i did have 8 gauges to start with)
Ground off the gauge surrounds etc so i could mount it flush
All mounted in the car, along with some update warning lights
Now the problem with this setup was that, even with the gauge dimmer turned on, it was ludicrously bright at night, so a plan was hatched
Took the gauges out of the dash, and trimmed off the lip and other raised bits left on the dash surround and then cut and fitted a piece of 3mm thick tinted perspex to it, also made a hole for the stereo and fitted some nice updated switches for the accesories.
I then mounted 6 of the gauges into a modified dash pod (i will get some pics of this!!!) and put it all in, hey presto, no more blindind gauges at night
For the people interested, this is how i got round the electronic speedo problem:
Get yourself a mondeo speed sensor and a type9/type5 gearbox adaptor for it from burton power
You may notice the lack of heater controls, this is still a work in progress so will keep you all updated hehe
PM me if you have any in depth technical questions hehehe.
Stuball
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- Posts: 1056
- Joined: Sun Jul 27, 2008 11:39 pm
- Car(s): 2.8 efi Special
1.6 LS - Location: N.Ireland
Re: Stuball's Mk3 V8
That is the single most coolest thing I have ever seen!
If you have the horizontal leds for the speed like knightrider you would be a legend.
That is simply wicked!
If you have the horizontal leds for the speed like knightrider you would be a legend.
That is simply wicked!
- Stuball
- Posts: 29
- Joined: Mon Jul 28, 2008 4:22 pm
- Car(s): Ford Capri Mk3 V8 (ongoing project/occasioanlly daily driver)
- Location: Ramsey, Cambridgeshire
Re: Stuball's Mk3 V8
Right, few things to do on the ol' V8 Capri this winter, bit of work needs doing to the engine, and the engine bay needs a bit of a tidy.
For now though i will start with the biggest job, which is rebuilding a spare gearbox for it as the current one is a bit worn out.
Lots of pics in this first post so may take a while to load!
Here we go then, one Type 5 4speed V6 gearbox, bought for £40 B)
So to start with, removed the top cover, along with the 3 springs and 3 selector balls (one of which dropped into the box lol)
Then the Rear top cover, which houses the selector rod linkages
Next i removed the gear selector housing, the selector rod, its support, and the selector finger
Then removed the reverse gear linkage arm and its roll pin
Next drove out the roll pins and removed the c-clip from the selector forks/shafts and removed them
Removed the reversing light components, and then detached the rear box housing from the front.
Then removed the layshaft (allowing the layshaft gears to drop into the box), which enabled me to removed the main shaft cluster.
Next took off the input shaft bearing retainer, and removed the input shaft cluster from the box
Finally removed the reverse gear shaft and gear, all of the loose needle rollers from the bottom of the casing and various other bits that had dropped in lol
It all looks in good condition, no noticeable wear on the gears. Need to replace the brass bushing for the selector rod as they are worn out though.
Next installment will be the disassembly of the main and input shafts, watch this space
I will add any other work i do over the winter as I go
cheers
Stuball :punk:
For now though i will start with the biggest job, which is rebuilding a spare gearbox for it as the current one is a bit worn out.
Lots of pics in this first post so may take a while to load!
Here we go then, one Type 5 4speed V6 gearbox, bought for £40 B)
So to start with, removed the top cover, along with the 3 springs and 3 selector balls (one of which dropped into the box lol)
Then the Rear top cover, which houses the selector rod linkages
Next i removed the gear selector housing, the selector rod, its support, and the selector finger
Then removed the reverse gear linkage arm and its roll pin
Next drove out the roll pins and removed the c-clip from the selector forks/shafts and removed them
Removed the reversing light components, and then detached the rear box housing from the front.
Then removed the layshaft (allowing the layshaft gears to drop into the box), which enabled me to removed the main shaft cluster.
Next took off the input shaft bearing retainer, and removed the input shaft cluster from the box
Finally removed the reverse gear shaft and gear, all of the loose needle rollers from the bottom of the casing and various other bits that had dropped in lol
It all looks in good condition, no noticeable wear on the gears. Need to replace the brass bushing for the selector rod as they are worn out though.
Next installment will be the disassembly of the main and input shafts, watch this space
I will add any other work i do over the winter as I go
cheers
Stuball :punk:
- Stuball
- Posts: 29
- Joined: Mon Jul 28, 2008 4:22 pm
- Car(s): Ford Capri Mk3 V8 (ongoing project/occasioanlly daily driver)
- Location: Ramsey, Cambridgeshire
Re: Stuball's Mk3 V8
So, today i set about dismantling the input and main shafts.
The input shaft was fairly simple, just pulled off the synchro ring from one end, then the circlip and bearing off the other (the bearing just required a couple of "technical taps" to free it off.
The main shaft was a bit more complicated ^_^
First task was to remove the front needle roller bearing, circlip, synchro hub, synchro ring and 1st gear
Second, was to remove the retaining nut and its lock plate, according to the haynes manual this nut isnt torqued up very high, and for once it was right!!!, Managed to get it undone with a pair of adjustable grips (good job too as i dont have a 1.5" spanner anywhere!)
Next i took off the speedo drive worm gear, and the spacer behind it
Then came the rear bearing and its retainer plate. Unlike the front bearing, some "technical taps" wouldnt quite get it off, so resorted to heating up the inner race. Once it was nice and hot a light tap with a a hammer broke it free.
After that was just a case of pulling off the oil scraper ring and 3rd gear, then the synchronising hub (which also has reverse gear on it), another synchro ring, and 2nd gear.
Here we have the 2 shafts all disassembled
This is the layshaft and layshaft gear cluster, thrust washers and layshaft needle rollers (all 44 of them!)
And one completely disassembeled gearbox, now, how does it go back together :rolleyes:
Just need to clean all the parts im reusing, get the cases degreased and grit blasted, and order the rebuild kit B)
watch this space!
STU
The input shaft was fairly simple, just pulled off the synchro ring from one end, then the circlip and bearing off the other (the bearing just required a couple of "technical taps" to free it off.
The main shaft was a bit more complicated ^_^
First task was to remove the front needle roller bearing, circlip, synchro hub, synchro ring and 1st gear
Second, was to remove the retaining nut and its lock plate, according to the haynes manual this nut isnt torqued up very high, and for once it was right!!!, Managed to get it undone with a pair of adjustable grips (good job too as i dont have a 1.5" spanner anywhere!)
Next i took off the speedo drive worm gear, and the spacer behind it
Then came the rear bearing and its retainer plate. Unlike the front bearing, some "technical taps" wouldnt quite get it off, so resorted to heating up the inner race. Once it was nice and hot a light tap with a a hammer broke it free.
After that was just a case of pulling off the oil scraper ring and 3rd gear, then the synchronising hub (which also has reverse gear on it), another synchro ring, and 2nd gear.
Here we have the 2 shafts all disassembled
This is the layshaft and layshaft gear cluster, thrust washers and layshaft needle rollers (all 44 of them!)
And one completely disassembeled gearbox, now, how does it go back together :rolleyes:
Just need to clean all the parts im reusing, get the cases degreased and grit blasted, and order the rebuild kit B)
watch this space!
STU
- Stuball
- Posts: 29
- Joined: Mon Jul 28, 2008 4:22 pm
- Car(s): Ford Capri Mk3 V8 (ongoing project/occasioanlly daily driver)
- Location: Ramsey, Cambridgeshire
Re: Stuball's Mk3 V8
Just a short update today.
Got the gears, input shaft, bearing retainer and layshaft gear cluster degreased and bead blasted at work
Came up really good
more tomorrow B)
Stuball
Got the gears, input shaft, bearing retainer and layshaft gear cluster degreased and bead blasted at work
Came up really good
more tomorrow B)
Stuball
- Stuball
- Posts: 29
- Joined: Mon Jul 28, 2008 4:22 pm
- Car(s): Ford Capri Mk3 V8 (ongoing project/occasioanlly daily driver)
- Location: Ramsey, Cambridgeshire
Re: Stuball's Mk3 V8
Finished cleaning up the rest of the internals today so just the front and rear cases to do now.
Synchronising hubs, gear selector arms/linkages, oil scraper ring etc:
Gear lever plate, selector rod, front bearing retainer and reverse idler shaft
And finally the main shaft
Now this was unfortunately where i found the one and only bit of damage in this gearbox. A piece has chipped/broken off of one of oiling grooves where the gears run. :huh:
Ive decided im gonna clean it up to prevent the gear catching on the sharp edges, there is no sign of a crack and its not a load bearing area so im gonna run with it B)
Next up is cleaning the cases, and waiting for the rebuild kit
Synchronising hubs, gear selector arms/linkages, oil scraper ring etc:
Gear lever plate, selector rod, front bearing retainer and reverse idler shaft
And finally the main shaft
Now this was unfortunately where i found the one and only bit of damage in this gearbox. A piece has chipped/broken off of one of oiling grooves where the gears run. :huh:
Ive decided im gonna clean it up to prevent the gear catching on the sharp edges, there is no sign of a crack and its not a load bearing area so im gonna run with it B)
Next up is cleaning the cases, and waiting for the rebuild kit
Re: Stuball's Mk3 V8
Any updates mate? Great to see the rebuild posts.